Vacuum Dehydration Type Hydraulic Oil Purifier

Rexon TYA Series Vacuum Dehydration Type Hydraulic Oil Purifier is an advanced and online hydraulic oil purification system that can remove free, emulsified, and dissolved water and light hydrocarbons from hydraulic fluids. It adopts duplex 3D stereo-evaporation technology whose evaporation area is three times that of normal evaporation technology. This innovation can dehydrate and degas oil effectively and efficiently. We bring in UK G technology, which removes not only free water, but also emulsified and dissolved water, keeping hydraulic systems water-free.  It can take oil that contains 1800 ppm of water down to a total water content of less than 80 ppm within 3~5 passes, and circulations of the oil go through the unit.

First, the impurity particles less than 1 μm can be effectively removed, and the filtration precision is high. After repeated circulation filtration, the oil cleanliness can be stably maintained at NAS1638: 6, without clogging. Suitable for precision hydraulic systems with servo systems.

Second, reduce equipment failures, reduce downtime losses, and save maintenance costs.

a. Extend the service life of the parts and reduce the replacement cost 44.7%

b. Prevent losses due to downtime 22.3%

c. Reduce equipment investment 19.4%

d. Reduce friction and save energy 5.5%

e. Economic benefits from increased production efficiency 4.1%

f. Reduce labor costs for lubrication 2%

g. Reduce lubricant consumption 2%

Third, greatly extend the life of oil, reduce the production of waste oil (90% to 99%), and protect the environment.

Fourth, with a complete automatic protection device, it can achieve unattended continuous operation, low maintenance costs, the best economic results.

It is designed for multi-stage precision filtration combined with high-efficiency vacuum dehydration. The advanced multi-stage filtration system gradually removes fine impurities with high dirt-holding capacity, while the vacuum system efficiently eliminates moisture and dissolved gases. Through regular oil purification and cleaning treatment, the oil is consistently maintained in excellent and high-quality condition without water, particles, gases, or other contaminants.

According to the hydraulic oil’s nature of high water content, it is equipped with a highly effective vacuum dehydration system, with a large capacity to separate a lot of water from the oil. This machine can not only remove the mass water, but also remove the trace water and impurity with high precision. It adopts the technologies of film evaporation and molecule evaporation. So it is easy to break the emulsification. The treated oil is limpid and qualified for reuse. 

Equipped with the PLC fully automatic system, the machine is intelligent and easy to operate. Users can set parameters on the screen for heating temperature, running time, oil moisture, fault records, etc. And run the machine with one-touch operation, saving time and labor. The machine also features real-time monitoring with anti-accidental touch protection, automatically shutting down and displaying the fault location for quick troubleshooting in case of abnormalities.